Product What We Do
ROCKWOOL
Rockinsul Rockwool is the product of the most recent innovations in insulation material technology. The world's most proven and widely used insulation, Rockwool is now being manufactured in India by Rockwool India Ltd, using sophisticated technology and expertise of our foreign collaborators KIMMCO itself a glasswool licensee of ISOVER Saint Gobain France.
Rockinsul Rockwool is manufactured from vaious types of dibase rock, mainly basalt of specific predetermined chemical compositions which is melted at superhigh temperature in a technically advanced byt simple process. Teh resulting natural silicate is drumspun at very high speeds to produce 'hair-fine' inert fibres that are bonded together with a special thermosetting resin, and impregnated with special additives.
LIGHTLY RESIN BONDED ROCKWOOL
| Density | Max.Service Temp | Dimensions | Application | Facing |
|---|---|---|---|---|
| 48 Kg/m3 To 200 Kg/m3 |
750oC | 0.6 M (W) x 1 M (L) 25mm-100mm (Thk) | Ovens,HVAC Ducts False Ceilings Under & Over Deck, wall Insulation Partition,Roofing, Solar,Accoustic, etc. | Aluminium Foil Kraft Paper, Black Tissue,unfaced |
RESIN BONDED ROCKWOOL SLAB
| Density | Max.Service Temp | Dimensions | Application | Facing |
|---|---|---|---|---|
| 48 Kg/m3 To 200 Kg/m3 |
750oC | 0.6 M (W) x 1 M (L) 25mm-100mm (Thk) | Ovens,HVAC Ducts False Ceilings Under & Over Deck, wall Insulation Partition,Roofing, Solar,Accoustic, etc. | Aluminium Foil Kraft Paper, Black Tissue,unfaced |
ROCKWOOL PERFORMED RIGID PIPE SECTION
| Density | Max. Service Temp | Dimensions | Application | Facing |
|---|---|---|---|---|
| 144Kg/m3 | 750oC | 1.25 M (L) (Thk-mm) 25, 40, 50,65,75,100 | Steam & Process Piping, Air Conditioning System, Round Ducts upto 14” | Unfaced, Alu. Foil,Kraft Paper |
GLASS WOOL
Glass wool Insulation is one of the most widely used forms of insulatino world-wide because of its thermal and acoustic insulation properties, light weight, hogh tensile strength and exceptional resilience. Glass wool is the most dominant type of insulation used in applications with service temperatures between -50oC to +250oC, with a world-wide market size of approx. US $7 billion.
Glass wool consist of fine, long, inorganic fibers bonded together by high temperature binder. Ther fibers (each of approx. 6 - 7 microns diameter) are distributed in such a way as to trap millions of tiny pockets of air in the product, thereby creating its excellent thermal and acoustic insulation properties. the product is light gold in colour and its superior tensile strength and resilience makes the product ideal for applications in which there will be vibration, jolting or high compression. The light weight and handleability of Glass wool also offers significant advantages during transport and installation. In addition, Glass wool is chemically inert and has no impurities such as iron shots, sulphur and chloride. The product is non corrosive to metal and does not support mold grow.
RESIN BONDED FIBRE GLASS WOOL
The use of Glass wool for the thermal insulation of external walls and ceiling has been shown to reduce energy consumption by 20% to 30%. Glass wool is manufactured from widely available and renewable raw materials and provides environmental benefits in terms of resource saving and energy saving in every stage from pre-manufacturing to end use.
The Glass wool is formed into products with various thickness and densities.
| Density | Max. Service Temp | Dimensions | Facing |
|---|---|---|---|
| 16,24,32,& 48 | 25,40,50,75 & 100 | 1.2 M x 20 M & 1.2 M x 10 M |
Unfaced, Al.Foil, Vinyl,Metalized Polyester, Kraft Paper, Glass Tissue |
GLASS WOOL RESIN BONDED SLABS
| Density kg/m3 | Thickness mm | Size | Facing |
|---|---|---|---|
| 24,32,36,48,64,72,96,100,120 | 25,40,50,75 & 100 | 1 M x 1.2 M | Unfaced, Al. Foil, Bitumen Kraft, Kraft Paper, Vinyl,Glass Tissue |
Non standard size may be available as per requirement.
Temp.Range: KIMMCO Glass wool can be applied in the range of 0oC to 350oC
Applications :
Glass wool Products are used for floors, walls,Roofs, Air Conditioning an piping of any type of Private and commercial Buildings such as apartments, villas, offices,theatres,hospitals vehicles, Process and petrochemical industries,shopping malls etc.
FIBRE GLASS TISSUE
FGT Series fiberglass tissue is a non woven felt made of randomly oriented glass fiber distributed In a special binder by a wet-lay process.
Applications : Fiberglass tissue is available in a variety of densities. Serves as a wrap for both underground and overground pipeline systems to counter natural and artificial corrosion. Suitable for in-situ waterproofing in the form of roofing felt.
Benefits : Serves both a reinforcement and protect system. Compatible with bitumen, asphalt and coal tar enamels. Superior Strength characteristics due to longitudinal reinforcement with glass yarn.
| FGT 41/10 | FGT 45 / 10 | FGT 50/10 | |
|---|---|---|---|
| Nominal Mass (+ 2 gms ) : | 41 g/m2 | 45 g/m2 | 50 g/m2 |
| Minimum Tensile Strength< | |||
| Longitudinal | 2277 N/m | ||
| Transversal | 700 N/m | ||
| Reinforcement Pitch (approx ) | 10 mm | 10 mm | 10 mm |
| Standard Width: | 1000mm,330 mm and 200 mm | ||
| Roll Length: | 300m, 500m and 1000m |
BLACK GLASS TISSUE
Black Tissue is a black non-Woven felt made of randomly oriented glass fibers distributed in a special binder By a wet-lay process.
Applications : Facing materials for all types of insulation products.
Benefits : Minimizes fibre fall – out from insulation materials in various applications. Improves finish quality and look and ease handling of insulation material. Particularly suitable for internal building Applications where external surface of insulation is visible. Elasticity of tissue allows flexing of insulation Substrate to ease application of final product.
| Nominal Mass | 60 g/m2 | Standard width | 1.2 mtrs. |
|---|---|---|---|
| Nominal Thickness Fire Rating | 0.4 mm Class1 | Standard Roll Length | 300 mtrs.& above |
Non standard size may be available as per requirement.
Temp.Range: KIMMCO Glass wool can be applied in the range of 0oC to 350oC
Applications :
Glass wool Products are used for floors, walls,Roofs, Air Conditioning an piping of any type of Private and commercial Buildings such as apartments, villas, offices,theatres,hospitals vehicles, Process and petrochemical industries,shopping malls etc.
CLOSED CELL NITRILE RUBBER INSULATION
A-flex is India’s first EPDM profile’s manufacturer again a first Indian company to manufacture Nitrile Rubber Insulation Tubes and Sheets, in its state of the art Plant with European Technology.
Glass wool consist of fine, long, inorganic fibers bonded together by high temperature binder. Ther fibers (each of approx. 6 - 7 microns diameter) are distributed in such a way as to trap millions of tiny pockets of air in the product, thereby creating its excellent thermal and acoustic insulation properties. the product is light gold in colour and its superior tensile strength and resilience makes the product ideal for applications in which there will be vibration, jolting or high compression. The light weight and handleability of Glass wool also offers significant advantages during transport and installation. In addition, Glass wool is chemically inert and has no impurities such as iron shots, sulphur and chloride. The product is non corrosive to metal and does not support mold grow.
| Density | Resistance to Oil & Grease | Odour | Temperature Range | ||||||
|---|---|---|---|---|---|---|---|---|---|
| 60 kg/M3 + 10% | Good | -200 to + 115oC | Negligible | ||||||
| Thermal Conductivity W/m oK | Noise Reduction upto 35dB (A) | Noise Absorption to EN ISO 11654 | |||||||
| EN 12667 (DIN 52612) EN ISO 8497 (DIN 52613) |
0.030@-40oC 0.032@-20oC 0.-35@0oC 0.037@20oC |
upto 35dB (A) | Class D | ||||||
| Water Absorption After 28 days-max 0.9% | Corrosion Risk | Reaction to Fire | |||||||
| After 28 days-max 0.9% | pH7 (neutral) |
|
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| Ecological Data | Resistance to Building Material | ||||||||
| pH7 (neutral) | No asbestos | Very Good | |||||||
| No HCFC-CFC | No formaldehyde-Cd-Hg etc. | ||||||||
| Closed Cell | >90% | Dimensions | Sheet in rolls 1 mtr. Wide Tubes 1.83 mtr long. Custom Available on request. | ||||||
APPLICATIONS
| Applications : | Tubes |
|---|---|
| HVAC Insulations, Marine Insulations, Buildings, Cold Storage, Pharma Industries, Hot & Cold long | Size : 1/ 4”-4.1/4”in length of 1.83 mtr Insulation Thk : 9 mm, 13 mm, 19mm & 25mm |
ADVANTAGES
| Advantages: | Sheets | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1) Closed cell structure Light weight & flexible 2) High water vapour diffusion resistance factor 3) Guarantees thermal & fire safety, Easily Cleaned 4) Without deterioration Fibre Free Low Thermal 5) Conductivity value CFC free and ozone friendly 6) No health hazards No fungal growth. |
|
CERAMIC WOOL
The Ceramic Blanket is made up of long cerachem fibers of alumina and silica constituents and zircon
Application : Crude Oil , Reformer & Pyrolysis heating linings, High temperature pipe ducts & turbine Insulation, Treatment Furnaces, Ovens & Stack linings.
| Density Kg / m3 | Blankets | Boards |
|---|---|---|
| Size | 64,96,128 & 160 610mm (W) x 7620mm (L) 6,13,19,25,38 & 50 |
280-640 500mm(W) x 1000mm (L) 6,13,19,25,38,50,63,75 |
| Temp. Range : 1000oC to 1425oC | ||
PHENOTHERM
Phenotherm is the ultimate insulation system for the construction & Building Services Industry. Phenolic foam Is a versatile material with a wide field of utility.
Application : Pipe and duct insulation, Under-deck and Over-deck (roof) insulation, suspended ceilings and Partitioning in Petrochemical, fertilizer chemical and Pharmaceutical Plants Refineries Insulation of Cold Storage and Refrigerted Rooms , High Altitude huts, Refrigerated Rails, Surface and Marine containers.
| Product | Density kg/m3 | Thk (mm) | Size | Facing |
|---|---|---|---|---|
| Slab | 35,40,50,60 | 30,35,40,50,60,75 | 1M x 1M;1M x1/2M;2’ x 2’; 4’ x 2’ 1M x 1/2M 1M x 1/2M | Kraft Paper,Aluminium, Decorative Laminates,Decorative Paper Aluminium |
| Pipe Section | 40 to 50 | 25,35,40,50,60,75 & 100 | 1/2” to14” NB |
POLYURETHANE FOAM (PUF)
Puf is used extensively in applications of lower temperatures. We offer a wide range of PUf Insulation Slabs, Pipe Sections and Pipe Support with and without lamination.
The Insulation can also be done by machine, providing cavity of the required thickness and dispensing the PU Chemicals in defined proportion through dispensing machine where the isothermal reaction takes place and foam is formed. The job can be done at site and the process is called as Pouring In-Situ.
Application : Under – deck roof insulation, construction and insulation of pre-fabricated modular rooms for refrigerated Ware-housing, cold storage, Architectural paneling, pretition for offices, computer rooms , false- ceilings etc.
| Product | Density Kg / m3 | Thickness(mm) | Facing |
|---|---|---|---|
| PUF Pipe Section | 36 | 25-100 | Al. Foil, Kraft Paper |
| PUF Slab | 36 | 25-100 | Al. Foil, Kraft Paper |
| PUF Pipe Support | 70 to 500 | 25-100 | - |
| Temperature Range: -200oC to +150oC | |||
EXTRUDED POLYSTYRENE
Extruded Polystyrene is Rigid High Strength Polystyrene slabs used for Insulation of flat roofs, Floor, Structures, below ground, cavity walls , pitched roofs and Agricultural Buildings.
| Product | Density Kg / m3 | Thickness(mm) | Size |
|---|---|---|---|
| Roof Mate SL | 32 | 20-100 | 600 x 1250 |
| Styrofoam SL | |||
| Styrofoam IB | 28 | 20-100 | 600 x 1250 |
| Styrofoam TG | 30 | 20-100 | 600 x 1250 |
| Styrofoam HD-300 | 45 | 20-100 | 600 x 1250 |
THERMOCOLE
Thermocole/EPS is available in the form of “ND” & “TF” quality.
Application :Effective and efficient insulation for low temperature appliances i.e. cold storage, Industrial Refrigeration, Refrgerated vans, sound Insulation, Commercial & Household air Conditioning.
| Product | Density Kg / m3 | Thickness(mm) | Temp.Range |
|---|---|---|---|
| Slabs | 14-24 | 12-200 | -20oC to +80oC |
| Pipe Section | 14-24 | 12-200 | -20oC to +80oC |
CALCIUM SILICATE
Non-asbestos Calcium Silicate insulation board and pipe covering products features with light weight low thermal conductivity, high temperature resistance , chemical resistance etc.
Application :Power Plants , Chemical Plants , Shipyards , Refineries , Paper Mills etc.
| Specifications | |
|---|---|
| Thermal Conductivity | 0.060 W /mK |
| Working Temperature | 650oC (max) |
| Flexural Strength | 0.35 MPa |
| Compressive Strength | 0.60 MPa |
| Bulk Density | 14 Ib./cu.ft. (220 kg / cu.m) |
ANCILLARY INSULATION MATERIALS
- Aluminium foils, Coils, sheets, etc.
- Calcium Silicate Powder, Slab and Pipe Sections
- Plaster of Paris
- Bitumen - Hot & Cold
- Chemical Adhesives
- Adhesive Tapes in Nitrile Rubber, Aluminium and Polythene
- Cotton, Canvas and Hessian Cloth
- Glass Cloth in Various Mills
- Hard Setting Plaster
- Self Tapping Screw - G.I & S.S
- Shalikote and Tarikote
- Syndanio Sheet
- Tarfelt
- Wire and Wire Netting - G.I & S.S